Bell Casting – How To Build A Heirloom

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We have been manufacturing and selling The Bell Collection by Jewelry John since early 1998. All of our bells are made from Sterling Silver (we also make them on an individual basis in 14K gold). They are cast, assembled and finished individually with jewelers care, giving utmost attention to every detail from bail to clapper. The entire Bell Collection is manufactured in Austin, Texas USA.

The bells are made using the lost wax method which means, we make a rubber mold from an original carved wax, a wax copy is then made for each body, bail and clapper. The parts are then attached (sprued up) to a wax tree. A temperature resistant plaster of Paris type material (investment) is poured around each tree in a rubber cup (this step is called investing). When the material hardens, it is removed from the cup and put into a kiln, which reaches a temperature of 1350 F. The wax is vaporized leaving a plaster mold into which molten silver is poured, making the bells. They are removed, cut from the tree and go through numerous processes before the 3 pieces are assembled by hand, making a completed bell. Each bell is then given a final polish before being sent to our retailers....

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